In times of economic downturns that had been prevailing in the past thirty months in the Western hemisphere, manufacturers had been compelled to take a hard look at their production costs and methods to reduce them to maintain Major Industries In Indonesia 2019 their profitability or stem the erosion in profits to the extent possible. Several strategies can be adopted to achieve cost reduction in manufacturing process but the most important among them are presented here.
1) Cost Reduction in Product Design:
It had been estimated that nearly 80% of the cost of the product results from the product development stages. Once the products have been designed to certain quality standards and specifications, it is near impossible to reduce production costs when these products are manufactured. Hence, the cost reduction should be carefully considered and implemented in the design stages, with the costs of product development, parts, material overheads, labor, and quality analyzed in complete detail. All possible avenues in reducing costs in each of these factors should be actively pursued.
2) Lean Manufacturing Principles for Reducing Manufacturing Costs:
Lean manufacturing includes improving productivity of labor, cutting down process times, reducing inventory levels, minimizing errors or achieving zero rejection levels in all stages of production, and judicious handling of scrap. The lean manufacturing and Kaizen principles help manufacturers in enhancing the productivity levels of labor and eliminate wastes at every stage.
3) Overhead Costs Reduction:
Overhead costs reduction consists of minimizing inventory costs, reduction in procurement costs by negotiating with vendors and suppliers, and mass customization process to manufacture wholesale products with minimum inventory and at short notices to meet orders quickly.
4) Cost Reduction by Standardization:
Standardization of products, parts, and processes had been observed to bring down manufacturing costs by 50%. Organizations can benefit from economies of scale by bulk purchasing of standardized parts and reducing inventory overheads to 10% of normal levels.
5) Rationalization of Production Vertical Restraints Economics Lines and Processes:
Manufacturers should strive to isolate products that are causing losses on the basis of production and shipping costs to sales value. These products should be removed from the portfolio, unless they have strong brand loyalties. In those situations, the overheads for these products should be cut down to reduce or eliminate losses from these products.
6) Simplification of Supply Chain Management:
The other step in reducing production costs for manufacturers is to simplify supply chain management. Implementation of Kaizen and 6 Sigma principles can also be helpful in reducing quality costs and constant measurement of total costs in all categories involved with production.…
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Use of Lean Six Sigma in Business
While the Six Sigma Methodology tries to identify the defects in the product development processes and strives to remove them, Lean Manufacturing tries to create more value form the least required work by reducing waste. So basically, LSS helps to accelerate the decision making process of an organization by removing inefficiencies in production process and improving the quality of the product. Lean is a technique that focuses on improving the quantity of quality product from the least required work by eliminating the wastes. Lean mainly focuses on eight waste items.
Lean Six Sigma aims to eliminate the problem of over production, in other words, producing more than what is demanded and unnecessary processes that add unnecessary overhead to the organization without adding any value to the product quality. Lean strategy purports that there should not be any unnecessary delays in the product development processes due to unavailability of materials, labor or necessary documents. It encourages efficient transportation of products to and from the markets and focuses on decreasing the quantity of defected and unusable products and also on decreasing the amount of scrapped products. It also encourages that the necessary inventory should be available all the times. However, a company must not stock more than optimum required inventory.
Six Sigma is based on two methodologies, DMAIC (define, measure,analyze,improve,control) and DMADV (define, measure, analyze, design, verify). DMAIC is a methodology that is used to improve existing processes being applied in the business whereas DMADV methodology is used to create new business processes for existing or new product. As it has already been mentioned that LSS is combination of above mentioned two business strategies, the combination strives to increase quality production while decreasing production overheads.
One of the huge benefits of Lean Six Sigma is that it increases the employee involvement in whole of the production process as employee teams are designed who work to improve the processes and better the product quality. This leads to increased satisfaction from internal and external customers.
Another advantage of the implementation of LSS is that it helps to reduce costs by eliminating wastes such as over production and also Product Manufacturing Company eliminating unwanted processes. This way, not only money but also invaluable time is saved due to the removal of unwanted processes.
Since it gives high value to the customer of the product and focuses on their requirements, this technique increases customer satisfaction. This methodology not only strives to focus on improvement of product quality, it also improves the product delivery methods and other activities that improve customer Stuart Cinema Nyc satisfaction This causes customers to be more loyal to the product which ultimately contributes towards the success of the business. Lean Six sigma techniques help your business to succeed by eliminating undesired process, reducing waste and giving importance to customer requirements and customer needs.…
How to ‘Do’ Those Big Trade Shows
You can easily spend thousands of dollars just to be an exhibitor at one trade Production Capability Assessment show. What’s the best way to get the most bang – and orders – for your buck?
1. Walk the trade show first before you decide to become an exhibitor. This really is a must-do! And there really are no excuses because there are trade shows in just about any medium- to large-sized city for just about everything. What you’ll find out from doing this is if your product is a good fit for that particular show. Fame in New York, for example, is usually for higher-end designer apparel whereas MAGIC in Las Vegas is for mainstream clothing and accessories. You’ll also get an idea of how much “traffic” the shows get – i.e. how many buyers are actually there looking to place orders.
2. Test drive your booth in advance. This may sound like a big “duh!” but you’d be surprised how busy and distracted you can get before the show and, at least for me, this was one of those things I put on the back burner because I thought I’d just figure it out at the show. Bad idea! By the time you get to the show, have unpacked your boxes and set up most of your booth, your exhausted. And then you still have to “merchandise” your booth, which means displaying your products so that they capture the attention of the buyers walking by – and also show them the best way to display your items in their stores. This is actually one of the first things you should think about! You don’t want to be winging it the night before the show opens. This is one of those “do as I say, not as I did” sort of things. Trust me – it’s worth it to schedule a few hours a month before your show and set up your booth in your warehouse, office or garage. You’ll be so very happy you did.
3. Have all your marketing “collaterals” at the ready. “Collaterals” are all the things you hand to people to advertise your business: business cards, catalogs, price lists and order forms are the very least you should have for a trade show. I’ve seen people offer catalogs they’ve printed out from their computer and stapled together. So long as it shows off your product well, it’ll work for a start. But you definitely want to have things to give people to take away so that they’ll remember you.
4. Most buyers don’t buy the first time they’re in your booth. This is why you need the aforementioned cards and catalogs and such. They’re walking for miles – literally, sometimes – and seeing so many different exhibitors. The smart ones walk the show one day and make their orders on another day. Remember that they have budgets too and they usually sit in their hotel rooms at night doing their “homework,” which is mapping out their …
Acrylic Foam Tape Uses
People intend to make things a lot easier than before. From the abacus to super computers, from carriage to airplanes, now a super type of tape – acrylic foam tape. There are several types of adhesive tapes sold in the market today. The oldest of which is scotch tape. However, through the passage of time, adhesive tapes have been innovated to create other forms of tape for many different purposes.
Acrylic foam tape is a type of adhesive tape that is made up of a different material than other forms of tapes. From the name itself, one can guess that it is made of acrylic and foam. Compared to standard forms of tape, it is stronger and more durable.
Acrylic tape is primarily used for packaging particularly for shipping cartons, boxes and parcels. Apprenticeship Vs Trade School Reddit It helps to seal ductwork and electrical wiring as well as strap containers and stabilize carpets.
Aside from these uses, foam tape has become popularly known for its utility in the automotive industry. In fact, it is the first and best choice for use in automotive trims and accessories. Specifically, it allows trims and accessories to stick firmly onto the different parts of the vehicle.
Prior to its use, metal fasteners were the preferred choice. Just like acrylic tape, the fasteners were also sturdy and strong. However, their use has been very limited and they cause rust to develop along the trim. This does not happen with acrylic foam tape.
Acrylic foam tape is also preferred in the automotive industry because its material can withstand high temperatures. This characteristic reduces the stress in the vehicle’s trims and accessories when it moves and expands because of heat.
Aside from its use in vehicle trims and accessories, this tape is also utilized in sticking nuts and bolts on the vehicle. Manufacturing Strategy Book It allows for a flat and smooth surface that keeps the appearance of the vehicle’s nuts and bolts neat and clean.
By using a high strength acrylic tape manufacturers of solar panels now have the ability to improve quality, increase productivity and increase the life cycle of their products in the areas of edge sealing, frame bonding and junction box mounting.
Acrylic foam tapes are very durable and affordable. They can last for long periods of time. Its foam can handle almost any force exerted to it. It also has visco elastic properties that allow it to easily adjust and flex to any kind of hard surface. The tape is available in different widths and sizes and will be able to fit almost any surface.…
Industrial Metal Bending
Metal is used for a lot of purposes; it not only useful to make objects or items of daily use but it is also used in many industries as the basic material to produce machineries. Metal is a hard, durable and a nonabsorbent material which is ideal to produce products such as tools, machines and other objects required to last for many years. Because it is a tough to deal with, it needs to be taken to a high temperature so that it can be bent and molded easily.
Even in this age, there are many firms who employ labour to bend the metal by using manual machines; this allows them to be specific to the client’s requirements. There What Is The Definition Of Tertiary Industry are however other methods of metal bending as well that are used in Industries. Let’s take a look at some of the commonly known industrial metal bending techniques.
Hot Bending: As mentioned above, one of the common bending methods is raising the temperature of the metal to such high degrees that it comes to an almost point which enables easy metal bending.
Cold Bending: Cold Bending is also known as pyramid rolling. As suggested by its name, heat is not applied in this method of metal bending. Heavy metal rolls are Describe Industry Development fixed in a pyramidal form and the metal that has to be bent is passed through these rolls. It is again one of the common and economical methods to bend metal.
Induction Bending: Another industrial metal bending method is Induction Bending. This method combines two of the other methods – heating and compressing. This results in convenient and fine metal bending. With the application of heat, the metal can be shaped easily; therefore after it is heated it is passed through a shaping die. When it reaches its desired state, then it is later cooled off.
Rotary Draw Bending: Rotary draw bending is one of the industrial bending techniques which has been used for quite some time now. In this method, dies are used; the metal is held in between a clamp and then forced against a shaping die until that shape is formed.
As the new age is advancing, Industries are employing newer and newer methods still to bend metal so that it can further be used in many other industries. However, some of the very commonly used and known metal bending techniques are written above and are very efficient.…
How to Choose the Right Roof For Your Building
Congratulations, you have taken advantage of the bargains available in the real estate market by purchasing a new building. You went in with your eyes open and knew your investment would need to be increased by making some needed improvements.
Of all the improvements you can make, a new roof is not only one of the biggest investments, but the one that can protect the rest of your investments for years to come. Choosing the right roofing system for your new building is a critical decision and one that should not be undertaken lightly.
With the climate extremes that the state of Illinois experiences each year, the wrong roofing job could cost you thousands in damage at the most inconvenient times. Here are some important factors The State Of Industrial Development In India to consider. It is a fact that many older residential apartment buildings have flat rooms. A residential roofing contractor will likely make their recommendations based on the following factors.
They will check on the number of layers of roofing that are currently in place, and the age of the original roof decking. An inspection will be made to reveal any hidden or unusual damage, as well as chimneys and facades that have to be worked around. An usual consideration will be if the roof is used for foot traffic. The season the work is being performed in will dictate how comprehensive the work is that can be completed. An ice covered roof in the brutal winter weather may dictate a repair first and a later replacement in the spring.
The type of materials chosen will be dependent upon your budget and the roofing system that is the best fit for your needs. Popular roofing materials include thermoplastic polyolefin or TPO, ethylene propylene diene monomer or EPDM, tar/bitumen and built-up systems such as gravel. Before deciding upon cost and durability alone, add green to the mix because there are roof systems, such as TPO, that reflect heat will enable your cooling systems to run more efficiently. Material choices may be limited if your building has received a historic designation or is located in a historic area.
As you review your choices in commercial roofing contractors, look for ones with experience in a variety of roofing materials. The contractor you choose should also be able to perform a wide variety of services related to the roof repair because the more urgent the situation, the better qualified What Is A Heavy Industry your contractor should be. Emergency work done well will save you thousands in the short and long run so ask the contractor for photos and addresses of the work they have already completed. Ask them about opportunities for grants or financing based on the type of roofing system employed.…
How to Choose the Right Roof For Your Building
Congratulations, you have taken advantage of the bargains available in the real estate market by purchasing a new building. You went in with your eyes open and knew your investment would need to be increased by making some needed improvements.
Of all the improvements you can make, a new roof is not only one of the biggest investments, but the one that can protect the rest of your investments for years to come. Choosing the right roofing system for your new building is a critical decision and one that should not be undertaken lightly.
With the climate extremes that the state of Illinois experiences each year, the wrong roofing job could cost you thousands in damage at the most inconvenient times. Here are some important factors The State Of Industrial Development In India to consider. It is a fact that many older residential apartment buildings have flat rooms. A residential roofing contractor will likely make their recommendations based on the following factors.
They will check on the number of layers of roofing that are currently in place, and the age of the original roof decking. An inspection will be made to reveal any hidden or unusual damage, as well as chimneys and facades that have to be worked around. An usual consideration will be if the roof is used for foot traffic. The season the work is being performed in will dictate how comprehensive the work is that can be completed. An ice covered roof in the brutal winter weather may dictate a repair first and a later replacement in the spring.
The type of materials chosen will be dependent upon your budget and the roofing system that is the best fit for your needs. Popular roofing materials include thermoplastic polyolefin or TPO, ethylene propylene diene monomer or EPDM, tar/bitumen and built-up systems such as gravel. Before deciding upon cost and durability alone, add green to the mix because there are roof systems, such as TPO, that reflect heat will enable your cooling systems to run more efficiently. Material choices may be limited if your building has received a historic designation or is located in a historic area.
As you review your choices in commercial roofing contractors, look for ones with experience in a variety of roofing materials. The contractor you choose should also be able to perform a wide variety of services related to the roof repair because the more urgent the situation, the better qualified What Is A Heavy Industry your contractor should be. Emergency work done well will save you thousands in the short and long run so ask the contractor for photos and addresses of the work they have already completed. Ask them about opportunities for grants or financing based on the type of roofing system employed.…
Manufacturing Job Vacancies
If you want to work in manufacturing then you need to decide what type of company you want to work for. There are a few things you need to think about when you look at their websites. Here is a quick list of what you need to consider:
• The location of the company. Is it within a suitable travelling distance, or are you willing to relocate?
• The working hours. Are the hours anti-social? Do they expect you to work late?
• The company ethos and values. What is the working environment Free Industry Analysis Reports like and what sort of people work at the company?
• The type of different Industry 4.0 Technologies Examples roles that they offer.
• The benefits they offer.
• The training they offer.
• Whether there is room for career development? Do they offer progression and reward hard work with promotions?
This article will outline a few different companies to get you started on your job research. Make sure you have the above factors in mind when reading their profiles. Some of the companies may not be suitable for you because there are so many different products on the market. However this can also be a positive thing because it gives you lots of choice when it comes to the type of products you want to work with.
Lantex Manufacturing
Lantex was established in 1918 and has made its mark in the textile manufacturing world. Lantex specialises in tea towels, screen printing fabric and industrial fabric. The company is located in Accrington, Lancashire.
Cross Manufacturing
The cross manufacturing factory is located in Bath and it makes specialist sealing technologies. Some of the products they make include things like piston rings, turbo rings and brush seals.
Dream Hydro Ltd
Drean Hydro is located in Blackburn and the company manufactures things like baths, showers, hot tubs and lighting.
Plastic Accessories Company ltd
This company is located in Sheffield and it manufactures things such as card trays, jewellery displays and gift shelves.
First Impressions Europe Ltd
First impressions manufactures bespoke clothing and promotional clothing. They have manufacturing facilities in 6 different countries so they are a fairly large company. Their UK office is located in Staffordshire.
This is only a short list of manufacturing companies and it only covers companies located in the United Kingdom. If you want to work in manufacturing industry then it is important to be aware that there are opportunities all over the world, depending on what market you want to work in.…
Truly Custom Manufacturing
3D printing is a very interesting form of manufacturing technology that is already beginning to blow away the doors of traditional manufacturing and machining in some situations. The intricate products and prototypes that are being developed through 3D printing can hold a wide variety of details, colors, textures, and features. In a nutshell, this technology can create some pretty cool stuff!
Currently, 3D printing is used by a wide variety of individuals and companies. Some small businesses have a few desktop 3D printers lying around in the office to create prototypes. Some larger corporations have miniature factories that can produce a wide variety of models. Many hobbyist designers have their own “home” 3D printer. These home printers can cost anywhere from $800 – $4,000. From these printers, hobbyists are creating a variety of products, typically from ABS plastic. Printers are available for anyone to buy if capital isn’t an issue, but unfortunately it is. Not everyone can simply spend around $1,000 on a machine for hobby purposes. Where there is an issue there, the private companies all over the world are jumping on it! If money can be made off of a service, there will also be competition. Let me jump into the service companies that offer 3D printing.
Various companies like Kraftwurx, Shapeways, Sculpteo, I.Materialise, and Ponoko are offering 3D printing to the masses at an international level. Why spend thousands of dollars on a machine when you can let someone else do that? These companies allow for users to submit their designs to be manufactured through 3D printing. Most orders range from $50 – $150 at these companies, and you get 100% unique 3D printed products. Most of these companies host a store of user submitted models that you can have manufactured.
Submitting your own models for manufacturing is an entirely custom engine; the models have to be designed by you, and they will be manufactured for you. These companies are promoting the technology known as 3D printing, and they are making it easy to get YOUR work manufactured. However, let’s say that you’re interesting in your own custom products – but don’t know much about design. You could always hire up a designer to work for you, but that definitely isn’t free. Most novice designers work at $15 – $20 an hour. Definitely not free. Is there any cost effective solution to providing truly unique designs to consumers who lack design skills?
Fortunately, there is some progress. Shapeways offers a couple softwares that allow for the customization of various ceramics. Shapeways even worked with to Industry Structure Analysis Ppt allow for your own custom songs to be printed on ipod cases. Pretty interesting huh? There isn’t too much outside of Shapeways offering true customization.
Actually, there is software being developed right now. Kraftwurx will be launching a truly custom engine that allows for the adjustment of various products by users who don’t have any design experience. Placing images, text, Light Industrial Jobs and curves on shapes will …
The Secret to Bamboo Manufacturing
If you have been paying attention to the news, you may have heard about the wonder plant bamboo and how it is helping to save the Performance Of Service Sector environment, creating jobs in third world countries, and helping to produce many common products that we have come to rely upon.
Since bamboo grows so easily, and is harvested in such a way that it doesn’t effect the environment, it is considered by many to be a miracle plant. While it would be nice if this plant did create miracles, its overwhelming impact on our world can’t be denied.
Bamboo can be used as food, as decorations, as a construction material and also for making soft, hypoallergenic Advantages Of Small Scale Industries clothing. Since bamboo can be used in so many ways, let’s take a look at how it is turned into a fabric.
Bamboo that is used to create clothing fiber is usually harvested 3-4 years after it was initially planted. Most people compare the feeling of bamboo fabric to that of cashmere or silk, but it is much more affordable. This fabric doesn’t shrink, protects your skin from the harmful rays of the sun, and has natural anti-bacterial components. If that isn’t enough, it is an ideal fabric for people with allergies.
Bamboo fibers are mainly processed in one of two ways; using chemicals or naturally.
When it is processed mechanically, it is very eco-friendly and it uses only natural processes to break down the bamboo plant into a fiber. When the plant is processed chemically, it is broken down through a process involving both chemicals and cooking.
This process not only helps to create a durable end product, but an extremely soft one as well, which is why so many people rave about the feeling of bamboo clothing.
Other processes turns the bamboo into a fiber that mimics linen. Which is why you will find such things as bamboo comforters, bed sheets, pillow cases and other similar fabrics.
As these processes evolve, they will become even more eco-friendly in will help to create an almost perfect fiber that future generations can rely upon to create clothing, all while protecting the planet.…