Patio Umbrellas – Manufacturing Process

Modern umbrellas are generally made by a hand-assembly process. Quality control and material choices occur throughout the manufacturing operation. Rain protective units that telescope into a length of a couple feet are the most recent innovations in umbrella Manufacturing Strategies In Supply Chain. The differences between a stick umbrella and a collapsible umbrella is that the collapsible uses a two piece shaft that telescopes into itself, and an extra set of runners along the top of the umbrella. The manufacturing operation can be broken up into eight simple steps. The process generally starts with the production of the main support pole. This vital part of the unit is made from wood, aluminum or fiberglass. Depending on what size the umbrella canopy is will change the diameter of support pole that is needed. On smaller six-foot umbrellas, a 1 A� inch diameter pole is sufficient whereas with a larger nine-foot umbrellas, a 1 A� to 2 inch diameter pole is used to create a stronger structure to prevent damage. The types of wood used range from Rowan wood from Asia, to a higher grade Marenti Hardwood. Higher quality materials will last longer and are great for any commercial setting at a hotel, restaurant or country club as well as your backyard.
The next step in the process is to attach the support ribs (support arms). The support ribs run underneath the canopy or top of the umbrella. The ribs are then attached to the main support pole, locking in or being connected into a top notch to create a secure and strong connection point for durability. New modern innovation has created fiberglass ribs that are made of 100% fiberglass to allow the support arms to flex, preventing any damage that may occur from high winds. This feature is becoming increasingly more popular through the commercial and residential users. The ability to have this commercial quality available to the residential user prevents any What Is A Heavy Industry frustration from support ribs being broken by wind saving the customer time and more importantly, money. The next main point in the process is the creation of the top or canopy. Having many different options including but not limited to Polyester, Spun Poly, Olefin, Solution-dyed Acrylic, Pacifica and the most popular, Sunbrella fabric. Each of these fabrics offers different colors and qualities. Read about the different descriptions of these fabrics with the patio umbrella buying guide. This information is provided by our experts to inform the consumer on the different types that are available to help them choose the best one to fit their personal needs.
The very tip, above the canopy is the finial (top cap). The finial is used to secure the canopy fabric to the main support pole. If the finial is broken or not used, the user will run the risk of the fabric flying up and off the support ribs. The finial is generally constructed from a hard plastic or metal (depending on the type of umbrella) and is uniquely designed for many different styles of taste. The finial color will match the main support pole and ribs to create an elegant, classy looking backyard. Now that the patio umbrella is complete with the main support pole, support arms, canopy and finial, it is now packaged up per the needs of the customer and is shipped out through the nation. Most patio umbrellas have available replacement parts available, preventing the user to need to replace the entire umbrella if any part of the unit is damaged by Mother Nature.

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