3D printing is a pretty interesting form of manufacturing technology that allows for the creation of pretty much whatever you’d like. The designs used within this technology are very creative and intricate in many cases, but one thing that stands out is this: there is a huge variety of materials to choose from! One of the Service Industry In A Sentence newest materials that a lot of people are gaining access to are the ceramic materials. Yes, ceramics. As in, 3d printing your coffee cup – it’s possible. There are tons of innovative materials that are available through the manufacturing technology known as 3D printing. Let’s cover how the process works in a nut shell.
In a nut shell, 3D printing is the layer by layer creation of pretty much whatever you want, from a 3D printer. Essentially, for this process to come to fruition, a 3D model must be made by some kind of a designer. There are various names for the computer engineer, such as a designer, artist, architect, character modeler, or whatever else Industrial Production China you can think of – the point is: a designer of some kind will design a 3D model on the computer. This model will serve as the blueprint of the manufacturing procedure known as 3D printing. Once the final product has been designed, and in some cases, colored in, it will then be sent to the printer itself or the manufacturing facility.
Once the model is created for 3D printing, sent, and received by the facility, an operator of some kind will have to move it into the 3D printer itself. The printer and all other 3D printers follow a process and a system. This system is referred to as a CAM system, or a computer aided manufacturing system. What is a CAM system? This is a computerized manufacturing process that almost entirely automates the procedure. A computer inside the 3D printing machine will tell the ink jets exactly where to go when it comes down to laying down material. The computer involved will tell the ink jets or lasers to move in a certain direction, in accordance to 2 axes. The ink jets will move left and right, but they will also move up and down. It will have to move left and right, but they will also move up and down. This makes it easy for the machine to produce three dimensional products.
After the model has been received by the operator and placed within the machine, the operator must make sure that the material is also loaded into the machine. This material could consist of liquid resin, powdered material, or melt-able plastic. There are quite a few options. Once the operator presses go, the machine will start working! There are various methods of 3D printing and I won’t cover them right now, but ultimately the printer will do one of the following. It will lay down layers of material to be bonded together in accordance to the design, …
Category: Industrial Safety Devices
How a 36 Volt Forklift Battery With Only 1.5 Volts in All the Cells Can Be Brought Back to New
This exact scenario was accomplished at a cold storage company in Long Beach California. When we arrived the forklift battery was in very poor condition. It Mechanical Workshop Safety Ppt had been sitting for years on a palet because the company was told that it was no good and they needed to replace it with a new one.
Like most companies though they were not aware of a way to bring it back to a new condition American Run Multinational again. In fact they believed that this task was an impossible one.
Low and behold though we put our piece of equipment on the battery and it would not accept a charge at all. In fact it only took a few amps to bring the voltage up to 60 volts! Gradually the voltage was brought down by the machine and over a two day period the it would finally accept a full charge on their own charger.
It was left on their charger over night on equalize. The next day when we returned the all the acid readings where right where they were supposed to be and we did a load test which was found to be 94% of a new. It continues to be used back in service for a full shift to this day. And it was a battery that was fixed with no cell changes.
All over the world now forklift batteries are being restored and used for twice their life instead of being discarded or scraped. Doing this helps make companies more green and promotes the saving of the environment. Also companies can save a significant amount of money.…
A Better Deal HEPA Air Purifiers Vs Chemical Sensitive Air Purifier
The filter technology used by HEPA purifiers is considered to be the best technology available as yet to the air cleaners. It has the standard of removing 99.97% of allergy particles like pollen and dust. With other air cleaners, these particles will pass through the filter and infiltrate the office and home.
Though HEPA is effective, it remains so only if the filters are changed regularly. It doesn’t talk of removing odors or harmful chemicals that float in the air. Recently it was discovered that this need can be addressed by inserting a thin mat of activated carbon and UV lamps. This destroys microorganisms that may try to enter the house or office atmosphere.
Most HEPA air purifier are light weight and portable. There is a creative safety lock that will shut off the machine automatically if the front cover is removed or not fixed. It is energy efficient and highly recommended for homes. Different kinds of pollutants, pet fur or hair, various gases floating around; they are all absorbed by the multi gas HEPA air filter with attached carbon activated filter.
High tech gadget like photo catalytic oxidation controls various gases and VOCs that enter unwanted, harming your health. The UV lamps inside reduce bacteria. HEPA air purifiers can be fixed easily on the wall and turned on by remote when ever one wants to use it.
HEPA would be a great source of good air in the room but also a source of constant irritation. However if you are very sensitive or suffer from MCS, HEPA air purifiers will be heaven sent. Those who have developed MCS (multiple chemical sensitivity) which in short means debilitated chemical sensitivity are a direct target of the chemicals and pollutants in the air.
They frequently fall sick by the most common things such as new paint, strong perfumes, detergents, smoke, smell of the new carpet or furniture, etc. Such products exude chemicals in high concentrations.
MCS attacks are triggered by small amounts of chemicals emitted from everyday house hold items. Some times, air fresheners can Industrial Engineering Fun Facts also trigger an attack. What one needs to do in such situations is to change the products they use to chemical free products.
Sometimes it is also the plastic associated with the air cleaner that can trigger an attack. With HEPA air purifier, one will not need to fear such a trigger. If you have an MCS patient at home, Manufacturing Engineer Salary California it is important to invest in the air cleaner for a normal healthy life. End the debate of HEPA Air Purifier Vs. Chemical Sensitive air purifier and choose a naturally healthy environment.…
PAT and Lean Manufacturing in Pharma
When it comes to process and quality control, the pharmaceutical industry has historically taken a reactive approach. When something broke, then it was fixed-that is, when a product-quality issue arose, only then was it addressed. Now, however, that’s changing, and the industry is moving away from post-product quality testing and toward a quality-by-design approach. And this approach meshes well with the twin objectives of lean manufacturing-waste reduction and continuous improvement.
In 2003 the FDA promulgated its Process Analytical Technology (PAT) initiative to “encourage the voluntary development and implementation of innovative pharmaceutical manufacturing and quality assurance.” This initiative was designed to improve process efficiencies, both manufacturing and regulatory, and has four components: data analysis, process analytical tools, process monitoring, and continuous feedback. The quality-by-design aspect of PAT will reduce cycle time thus reducing the wastes of waiting and inventory identified by lean manufacturing.
Early on, efforts with PAT were focused chiefly on the single aspect of developing and applying analytical tools for timely in-process measurements. But to fully realize PAT’s goal of complete understanding and control of the manufacturing process, a bigger toolkit must be used. The tools recommended by the FDA are multivariate tools (to handle design, information gathering, and analysis), tools for process analysis, tools for process control, and tools for continuous improvement. Then, with these tools, pharmaceutical manufacturers can move toward goals shared by both PAT and lean manufacturing: reduced cycle times, fewer rejects, increased automation, and continuous improvement in the process.
Still, the pharmaceutical Industry 4.0 Technologies Pdf has been slow to take to the PAT initiative and to lean manufacturing solutions and for largely the same reasons. The main reason, and probably the hardest to overcome, is one having to do with cultural issues and mindset. In this industry a decades-long attitude of risk aversion has produced a narrow focus on avoiding mistakes rather than improving processes. So error-free documentation (and that largely paper-based) becomes more important than radical knowledge of the process. The problem here is that PAT calls for a risk-based approach and process understanding.
In addition, some companies and some divisions within plants just aren’t technologically ready for advanced control. Some still use chart recorders where operators manually record data on paper batch records. Starting from this early evolutionary stage with respect to technology has an enormous negative impact on a company’s ability to analyze data and control processes, take necessary corrective and preventive measures, and pursue continuous process improvement.
The pharmaceutical industry has been similarly slow in fully adopting lean manufacturing mainly because of, again, culture and mindsets. The industry is highly compartmentalized, and so the manufacturing process is composed of many discrete parts rather than being a continuous, integrated flow. It’s difficult to improve a process that isn’t quite a process yet. Also, there’s a reluctance to make necessary changes when changing a batch size means the extra burden of extensive documentation and testing. As with PAT, the very things that need improvement prevent companies from taking the necessary steps toward …
Reduce Costs – Think Industrial Ceramics
In every industrial plant there is always something that causes a problem. One or two components that require Porter Five Forces Model Company Example Ppt regular maintenance or replacement. This could be down to the material being degraded or breakage.
Conventional thinking often leads to the use of more exotic metals or plastics to solve the problem when there may be a more cost effective solution.
Most people will only look at ceramics as a material when the temperature of operation exceeds the normal working temperatures of more standard materials. The thermal Indonesia Gdp By Sector properties of ceramics are relatively well known and these materials are regularly used to contain molten metals and to protect equipment from very high temperature.
What is less known but is becoming more widely accepted is that ceramics are able to provide solutions to many extreme problems that are not necessarily temperature related.
There are now many different engineered ceramic materials available and several methods of producing product that can give significant property advantages over other materials. By careful selection to suit the application it is often possible to provide a cost effective ceramic solution.
Components that can be re-designed to suit manufacture in ceramic can provide a solution that is more practical and cost effective.
Oxide ceramics are extremely hard. By selecting ceramic in high ware environments it is often possible to increase life considerably. Pump shafts and valve components are examples were ceramics have reduced costs considerably.
As an example let us look at a typical component used in a high ware environment. Traditionally made in high grade steel the component is relatively cheap as the machining costs are low. In comparison the machining costs on Ceramic are often very high so for small quantities the part cost is higher. This said when you look at the life cost the ceramic part can be comparable as life is increased and down time reduced. Where higher quantities are required then it is often possible to form a near net shape and reduce the machining needed by 80-90% significantly reducing the part price.
Many materials that are processed will have a detrimental effect on equipment. Chemical attack can cause considerable problems and down time for part replacement. Selection of the right ceramic as the contact face is a great way of reducing the problems as the ceramic is not affected by the chemical. Equally importantly the chemical will not be affected by the ceramic.
Good design, material and process selection is imperative to providing the right solution. It will also have a significant impact on the part price. Selection criteria will include the working environment, properties required and the quantity required.…
Reduce Costs – Think Industrial Ceramics
In every industrial plant there is always something that causes a problem. One or two components that require Porter Five Forces Model Company Example Ppt regular maintenance or replacement. This could be down to the material being degraded or breakage.
Conventional thinking often leads to the use of more exotic metals or plastics to solve the problem when there may be a more cost effective solution.
Most people will only look at ceramics as a material when the temperature of operation exceeds the normal working temperatures of more standard materials. The thermal Indonesia Gdp By Sector properties of ceramics are relatively well known and these materials are regularly used to contain molten metals and to protect equipment from very high temperature.
What is less known but is becoming more widely accepted is that ceramics are able to provide solutions to many extreme problems that are not necessarily temperature related.
There are now many different engineered ceramic materials available and several methods of producing product that can give significant property advantages over other materials. By careful selection to suit the application it is often possible to provide a cost effective ceramic solution.
Components that can be re-designed to suit manufacture in ceramic can provide a solution that is more practical and cost effective.
Oxide ceramics are extremely hard. By selecting ceramic in high ware environments it is often possible to increase life considerably. Pump shafts and valve components are examples were ceramics have reduced costs considerably.
As an example let us look at a typical component used in a high ware environment. Traditionally made in high grade steel the component is relatively cheap as the machining costs are low. In comparison the machining costs on Ceramic are often very high so for small quantities the part cost is higher. This said when you look at the life cost the ceramic part can be comparable as life is increased and down time reduced. Where higher quantities are required then it is often possible to form a near net shape and reduce the machining needed by 80-90% significantly reducing the part price.
Many materials that are processed will have a detrimental effect on equipment. Chemical attack can cause considerable problems and down time for part replacement. Selection of the right ceramic as the contact face is a great way of reducing the problems as the ceramic is not affected by the chemical. Equally importantly the chemical will not be affected by the ceramic.
Good design, material and process selection is imperative to providing the right solution. It will also have a significant impact on the part price. Selection criteria will include the working environment, properties required and the quantity required.…
The Move Toward LED Headlights
You hear about them all the time lately in a variety of applications. LEDs are well suited for traffic lights. They are used in the automotive Competitive Threat Framework for brake lights and turn signals. They are used for lighting of parking garages and streets. So, what’s the big deal about LED lights as of late, especially as headlights in the automotive industry?
The transition from halogen headlights to LED headlights means white, crisper, and brighter light output, while at the same time offering greater dependability and longer lifespan which has made this technology the standard in other industry applications. The brighter light output results in better visibility and thus better overall safety and performance. A typical headlight assembly is expected to last about one thousand hours, while LED headlights exceed that amount by as much as fifty times. The color temperature of LED headlight assemblies is round five thousand Kelvin, which is much closer to the sun light than any halogen or incandescent headlight assemblies.
LEDs are also much more efficient because they produce more light output per watt than any incandescent bulb. In order to gain color, the traditional lighting methods require the use of filters, while LEDs can produce light of proposed color. In contrast to other light sources, LEDs emit much less heat, which can make for a maintenance-free headlight system.
As a result of all these advantage of LED technology in headlight systems over incandescent or halogen lamps, LEDs will eventually be in line with the current light Light Industry Jobs source systems. Currently, the cost gap is what is slowing the transition but as the demand grows and production methods become more efficient, this will change.…
Hong Kong PolyU Design Annual Show
This year, I was fortunate enough to attend the Hong Kong Polytechnic University (PolyU)’s School of Design Annual show. The school recognized that design is no longer a “one-way street” and that the underlying theme for the show would be “Response”. This was chosen to emphasize communication and interaction in the making of good design. Here are some interesting design concepts I came across:
Satisfact10n Certificate Ii In Electrotechnology Studies by Amy Ling
Satisfact10n provides not only tips to make traditional Chinese cooking easy, but also the knowledge in its ingredients’ nutritional values. It is a platform where customers can exchange cooking tips and health knowledge. It aims at continuing the affinities carried in a traditional Chinese grocery store where the personal relationship between the shop owner and the customer is treasured.
Loner Lamp by Lai Cheuk Kee
The Loner Lamp is an interesting concept exploring themes of loneliness and companionship from the creative mind of Cheuk Kee. Where your typical lamp turns on when you switch it on, the Loner Lamp only lights up when you hold onto the handle. Once you put it down, it ceases to light up until someone else picks it up again.
CAP by Amos Woo and Sharon Ng
“CAP” is a pinhole camera which uses recycled paper to make its body and the skeleton. This project aims to remind people about the need to pay attention to the Earth’s resources. “We want people to be impressed with the possibility of paper molding by making a pinhole camera. We designed (the camera) to use the most simple mechanism in taking pictures,” say Amos and Sharon.
Adding to their eco-initiatives, the pinhole camera actually has another extension where a plastic bottle can be used as a tripod for long exposure photos. “We also designed a joint for the camera to adapt to plastic bottles selling on the market as a tripod for the long exposure of photos. This came from our own experiences as pinhole camera users. We believe this can really help users as they can have a tripod easily from the plastic bottle from their hand,” added Amos and Sharon.
Foldabox by Rachel Wan & Mandy Wong
Many people would prefer dining out, rather than bringing their own lunchbox to work as it may cause many troubles such as leakages of juice, bringing multiple bags, and time wasted in lining-up for the microwave oven. For these reasons, the FOLDABOX set was designed especially for office ladies, bringing them a warm, convenience and new eating style.
The Design Concept is as follows:
The FOLDABOX set includes an Induction Cooker and a foldable lunchbox. The IC cooker can solve the time wasting problem in lining- up for a microwave oven as users can use it to reheat the General Safety Awareness lunchbox at their own desk. With the special folding design, it can be folded such as a piece of paper is folded. Users can fold it to a smaller size storing inside their bags …
Industrial Juicer For Home Use
Do I want an industrial juicer on my kitchen counter? Well maybe not the $5,000 model. But money is not the only factor to determine an industrial or commercial ranking juicer. The quality of the machine and its purpose are qualifying factors. Are the units designed for one function or additional uses? Should this only be applied to a commercial or retail food service situation? The questions open up the door for extended discussion. However, in this article we will endeavor to look and limit our immediate outlook at what I believe are the top juicers for sale that span a diverse use for consumers. The first two are reamer type juicers for citrus. The next two are different types of juicers. The champion is an example of the best masticating juicers, while the Omega 9000 is an example of one of the best centrifugal juicers. I will say up front, none of these are cheap juicers. The prices range from $120 to $350.
• Waring Pro: This is a citrus juicer that is a true restaurant/bar grade reamer juicer. Compact and heavy this juicer can fit into a commercial or home situation easily. The operation is quiet and the bowl is dishwasher safe. Definitely a plus for home use.
• Omega Upright: This is a newer concept in reamer type juicing. With the Waring Pro, the citrus is held in the mechanism and the juice is worked out of the fruit; alternately, the Upright has Industrialization Definition an initial reaming action followed by the whole fruit is then crushed by the rotating auger and continues to extricate juice from the produce. This juicer has been redesigned from the table up.
• Champion commercial/overseas: This comes in two models: a commercial overseas model and a homeowner’s version. The commercial is both 110 volt and 220 volt to accommodate different requirements overseas. The commercial motor is a GE and is slightly larger in capacity. This is a masticating juicer that works at a lower RPM. This results in less juice oxidation.
• Omega 9000: This juicer is quiet and vibration free. The construction is with surgical stainless steel for the blade, bowl and basket. The motor is a GE and runs at 3600 RPM’s. This Performance Of Service Sector juicer uses a centrifugal extraction process and can result in an increase of twenty to thirty percent more juice. The basket has been hand balanced at the factory for best results.
All four of these juicers are sturdy and capable to handle any continuous juicing needs. While there are distinct difference in the price range and the actual juicing process, any one of these would be an asset for your family. May excellent health bless your family and happy juicing.
Mary Dahlberg…
What Are Drybreak Couplings and Their Uses?
During the early 1950’s fluid and petrochemical industries were in need for a solution to avoid spillage of liquids. It was important not to take contaminated liquid directly from the storage tank in factories due to health risks. This was the time when dry-break systems came into play through which accidental spills of hazardous liquid could be avoided. The term ‘dry-break’ was invented by Emco Wheaton in 1950s after which it became a standard term for the storage industry. It was applicable to all kinds of industries in which spill-free storage of liquid between two components was mandatory.
What are Dry-Break Manufacturing Companies Couplings?
Drybreak couplings are also known as dry break couplers or dry disconnect couplings. One needs to take into consideration about fluid and vapor loss at work places where liquid spill is considered harmful to the environment. This is where such couplings came into pictures to ensure safe fluid handling solutions and spill-free transfer of hazardous liquids like petro-chemical. They are widely used in agricultural equipments, petro-chemical industries, pharmaceuticals, biotechnology and food industries as they form a strong hose connection of flow lines.
This device works on flow-shut mechanism and automatically seals the hose when disconnected making it a perfect option where there are chances of fluid loss. This is one of best alternative where cleanliness and fluid split can be major concerns. It is environment as well as employee friendly. You can go for a range of drybreak couplings for bulk of fluid transfer and there is nothing to worry about even if the fluid is inflammable, toxic, corrosive or hazardous. They are a good investment for industries because it is operated in seconds without the help of any tools. In the way they reduce the risk of human errors which might occur accidentally.
Uses of Drybreak Couplings Electrician School California in Industries
With industrial couplings in hand for your pipes, hoses and tubes there is no need for costly insurance that further gives you some of the best return on your investment. They are usually made up of brass, aluminium, stainless steel, titanium, non-corrosive materials and others. It is especially needed in places where the material is expensive, where reprocess or disposing off is difficult, can be cause health risk, is hazardous to environment and requires costly cleaning up technique if spills accidentally. Such couplings are used all over the world in various industries where certification is a mandatory requirement.…