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How Manufacturers Can Reduce Their Cost of Production?

Posted on December 10, 2020 by master

In times of economic downturns that had been prevailing in the past thirty months in the Western hemisphere, manufacturers had been compelled to take a hard look at their production costs and methods to reduce them to maintain Major Industries In Indonesia 2019 their profitability or stem the erosion in profits to the extent possible. Several strategies can be adopted to achieve cost reduction in manufacturing process but the most important among them are presented here.
1) Cost Reduction in Product Design:
It had been estimated that nearly 80% of the cost of the product results from the product development stages. Once the products have been designed to certain quality standards and specifications, it is near impossible to reduce production costs when these products are manufactured. Hence, the cost reduction should be carefully considered and implemented in the design stages, with the costs of product development, parts, material overheads, labor, and quality analyzed in complete detail. All possible avenues in reducing costs in each of these factors should be actively pursued.
2) Lean Manufacturing Principles for Reducing Manufacturing Costs:
Lean manufacturing includes improving productivity of labor, cutting down process times, reducing inventory levels, minimizing errors or achieving zero rejection levels in all stages of production, and judicious handling of scrap. The lean manufacturing and Kaizen principles help manufacturers in enhancing the productivity levels of labor and eliminate wastes at every stage.
3) Overhead Costs Reduction:
Overhead costs reduction consists of minimizing inventory costs, reduction in procurement costs by negotiating with vendors and suppliers, and mass customization process to manufacture wholesale products with minimum inventory and at short notices to meet orders quickly.
4) Cost Reduction by Standardization:
Standardization of products, parts, and processes had been observed to bring down manufacturing costs by 50%. Organizations can benefit from economies of scale by bulk purchasing of standardized parts and reducing inventory overheads to 10% of normal levels.
5) Rationalization of Production Vertical Restraints Economics Lines and Processes:
Manufacturers should strive to isolate products that are causing losses on the basis of production and shipping costs to sales value. These products should be removed from the portfolio, unless they have strong brand loyalties. In those situations, the overheads for these products should be cut down to reduce or eliminate losses from these products.
6) Simplification of Supply Chain Management:
The other step in reducing production costs for manufacturers is to simplify supply chain management. Implementation of Kaizen and 6 Sigma principles can also be helpful in reducing quality costs and constant measurement of total costs in all categories involved with production.…

Moisture Sensors And Their Relevance In Critical Industrial Processes

Posted on August 26, 2020 by master

Technology advancements are present everywhere and play an increasing important role in almost every industrial process nowadays. From machines that allow factories to attach different pieces together error free to machines that can automatically tell when a piece is bigger or smaller than the standard, technology makes industrial processes faster, more accurate and, of course, more secure for factory operators.
There are different technical devices used in industrial facilities and we are quite familiar with them even if we do not know exactly what they do or how they work because we wee them on TV documentaries and newsreels. Industry Analysis Business Plan However, many of us do not know that most industries depend on a specific and highly sensitive instrument to make sure that the product they are offering meets the quality standards established: the moisture sensor.
A moisture sensor is also usually referred to as moisture analyzer, humidity sensor or hygrometer and all these different International Competition Examples names are used to describe an instrument that is used to detect if a certain substance is too dry or too wet.
Knowing the exact degree or percentage of humidity of a given product can be vital for many industries as it may imply that the product is ready to be used or that it is totally damaged. The human and animal food industry, the wood industry, the leather industry and the pharmaceutical one are amongst the industrial businesses that need to rely on these highly sensitive devices whether it be for quality control or for the production process in itself.
Moisture sensors measure the humidity content present in a substance and then factory operators can easily retrieve and analyse that data to see if any adjustment needs to be made to the manufacturing process. In order to analyze the humidity content, a sample of the product is taken and weighed. Then it is dried out and weighed again. The difference between the initial and the final weight indicates the amount of moisture present. This can be quite a time consuming process as the drying out of the sample can take two or three hours.
There are analog and digital moisture sensors and factory owners agree on the fact that both of them are equally reliable and efficient. Analog humidity sensors are less modern than the digital ones.
Many a time, factory operators rely on these sensitive instruments to measure the humidity content in the environment so that they can be sure that it is not either too wet or too dry in order to affect the quality the manufactured product needs to have.…

Moisture Sensors And Their Relevance In Critical Industrial Processes

Posted on August 26, 2020 by master

Technology advancements are present everywhere and play an increasing important role in almost every industrial process nowadays. From machines that allow factories to attach different pieces together error free to machines that can automatically tell when a piece is bigger or smaller than the standard, technology makes industrial processes faster, more accurate and, of course, more secure for factory operators.
There are different technical devices used in industrial facilities and we are quite familiar with them even if we do not know exactly what they do or how they work because we wee them on TV documentaries and newsreels. Industry Analysis Business Plan However, many of us do not know that most industries depend on a specific and highly sensitive instrument to make sure that the product they are offering meets the quality standards established: the moisture sensor.
A moisture sensor is also usually referred to as moisture analyzer, humidity sensor or hygrometer and all these different International Competition Examples names are used to describe an instrument that is used to detect if a certain substance is too dry or too wet.
Knowing the exact degree or percentage of humidity of a given product can be vital for many industries as it may imply that the product is ready to be used or that it is totally damaged. The human and animal food industry, the wood industry, the leather industry and the pharmaceutical one are amongst the industrial businesses that need to rely on these highly sensitive devices whether it be for quality control or for the production process in itself.
Moisture sensors measure the humidity content present in a substance and then factory operators can easily retrieve and analyse that data to see if any adjustment needs to be made to the manufacturing process. In order to analyze the humidity content, a sample of the product is taken and weighed. Then it is dried out and weighed again. The difference between the initial and the final weight indicates the amount of moisture present. This can be quite a time consuming process as the drying out of the sample can take two or three hours.
There are analog and digital moisture sensors and factory owners agree on the fact that both of them are equally reliable and efficient. Analog humidity sensors are less modern than the digital ones.
Many a time, factory operators rely on these sensitive instruments to measure the humidity content in the environment so that they can be sure that it is not either too wet or too dry in order to affect the quality the manufactured product needs to have.…

Different Types of Industrial Weight Scales and Their Individual Features

Posted on July 5, 2020 by master

Do you know how the scales weigh down to the most intricate details in big industries? It has been noted that a lot of different places use good quality industrial weight scales, which work perfectly with the heavy-duty weighing that has to be done. In this article, we will discuss the types of these weighing scales, their efficiency as well as pros and cons.
What you would have to know first about these big industrial weight scales is that they all have a certain capacity when it comes to weight. There are different kinds of products, which need to have exact measurements. For that purpose, certain kinds of scales are useful because they are not just big, but they are also incredibly good in making sure you get the exact weight measurements even though the products might be very heavy.
So, when using such scales, make sure you know the different types. The first kind is the basic weight rails. These are a pair of heavy-duty bars over which you can place the items you would want to weigh, and it would be done in a flash. This is one of the best solutions for those complicated, What Is Tertiary Industry very dense stuff that is extremely difficult to lift and put on almost any other scales. These are quite useful and they have a high rate of tolerance to the substantial mass. The only problem might be that the bars can get a bit tricky to balance the lighter and smaller items put on it.
You can also check out the Low Profile scale cart, which is a small cart with small round wheels attached to it, so that the products can be weighed and at the same time moved around. Among other industrial weight scales, this is easily one of the most versatile products, since they can carry up to a weight of 10,000 pounds, which is quite a lot. They are also accurate and have a digital scale that can read up to decimals. However, sized around five square feet (length and breadth), it can be deemed as being pretty small for really hard tasks. One of the other products that is similar in nature is the Horseshoe scale, which can actually measure and at the same time carry, via the pallet truck mode. They have a capacity of hauling up to 10,000 pounds as well, and they are incredibly efficient as well.
If you want your trucks to avoid getting a ticket, then a handy-dandy weighing machine for the truck wheels is a good option. These can withstand up to 60,000 pounds of weight, and you can easily make sure your truck of goods does not get a ticket, with one of these industrial weight scales.
So, with quite a few different choices, you now have the option to select what you would really want to have. Before setting down with a purchase, it is a Manufacturing Engineering Salary good idea to think of the purpose …

What Are Drybreak Couplings and Their Uses?

Posted on May 24, 2020 by master

During the early 1950’s fluid and petrochemical industries were in need for a solution to avoid spillage of liquids. It was important not to take contaminated liquid directly from the storage tank in factories due to health risks. This was the time when dry-break systems came into play through which accidental spills of hazardous liquid could be avoided. The term ‘dry-break’ was invented by Emco Wheaton in 1950s after which it became a standard term for the storage industry. It was applicable to all kinds of industries in which spill-free storage of liquid between two components was mandatory.
What are Dry-Break Manufacturing Companies Couplings?
Drybreak couplings are also known as dry break couplers or dry disconnect couplings. One needs to take into consideration about fluid and vapor loss at work places where liquid spill is considered harmful to the environment. This is where such couplings came into pictures to ensure safe fluid handling solutions and spill-free transfer of hazardous liquids like petro-chemical. They are widely used in agricultural equipments, petro-chemical industries, pharmaceuticals, biotechnology and food industries as they form a strong hose connection of flow lines.
This device works on flow-shut mechanism and automatically seals the hose when disconnected making it a perfect option where there are chances of fluid loss. This is one of best alternative where cleanliness and fluid split can be major concerns. It is environment as well as employee friendly. You can go for a range of drybreak couplings for bulk of fluid transfer and there is nothing to worry about even if the fluid is inflammable, toxic, corrosive or hazardous. They are a good investment for industries because it is operated in seconds without the help of any tools. In the way they reduce the risk of human errors which might occur accidentally.
Uses of Drybreak Couplings Electrician School California in Industries
With industrial couplings in hand for your pipes, hoses and tubes there is no need for costly insurance that further gives you some of the best return on your investment. They are usually made up of brass, aluminium, stainless steel, titanium, non-corrosive materials and others. It is especially needed in places where the material is expensive, where reprocess or disposing off is difficult, can be cause health risk, is hazardous to environment and requires costly cleaning up technique if spills accidentally. Such couplings are used all over the world in various industries where certification is a mandatory requirement.…

Different Industrial Safety Equipment For the Protection of Employees in Their Workstations

Posted on June 8, 2019 by master

Industrial jobs are rewarding for many, but these careers expose workers to big risks. In order to mitigate the risks imposed, employers should provide adequate safety equipment. Companies generally face approval process (as legislated) and included therein is an evaluation of the working facility and availability of safety equipment. There is a wide array of devices that are geared up for the safety of people. These are generally utilized during dire circumstances when human life is threatened. Most items are set just for eye and head protection, yet a whole list of equipment includes apparatuses designed for other areas of the body.
Eye Protective Devices
Injury to the eyes is common in workplaces. That is why appropriate eye protective gear should be available. Eye irritation usually occurs as a result of eye exposure to strong chemical fumes and vapors. The initial symptoms are watering of the eyes and redness. Considerable exposure can lead to corneal damage. Some chemicals are strong enough to eat into the cornea and damage the internal structures of the eyeball although this is rare. Extremely bright lights, at the same time, can also impair vision in the long run. Having these in mind, welders, chemical engineers, and other workers exposed to dust and chemical fumes ideally should wear eye protection at work. It can be in form of goggles or welding safety glasses.
Facial and Head Shields/Masks
Goggles and safety eyewear may not be enough to provide optimum level of protection. Full head protection gear can be a more effective protection against falling debris and chemical fumes. For instance, chemical fumes can cause not only eye irritation but also facial skin irritation. What Is Extractive Industry In construction areas, hard hats are worn by laborers and supervising engineers as protection from falling objects, which can cause head injury. Smoke hoods, on the other hand, serve as complete head and neck covering, too, as well as protection from fire heat and smoke.
Ear Plugs
Machinery in operation generates tremendous noise. Drilling equipment does the same thing. Prolonged exposure to loud sound can impair the hearing. Hearing loss due to industrial noise is beyond treatment. Many workers working in noisy work stations report having hearing problems. Because of this, experts strongly suggest the wearing of ear protection to muffle loud sounds. Sometimes earplugs can be uncomfortable because of the tight fit. But comfortably fitting ear protective device has been developed.
Hand Gloves
General hand gloves for sanitary purposes are usually of latex type. They are used by workers in pharmaceutical, food, and chemical industries. Hospital staff, doctors, and nurses use them too. But there is a special type of glove that is tough against strong chemicals like sodium hydroxide or hydrochloric acid and it is called nitrile glove.
Breathing Support Equipment
There are extremely hazardous work stations where workers are exposed to chemical dust and aerosol. Working in these areas requires the use of breathing apparatus, an equipment that provides breathable air for the wearer. In less hazardous …

Industrial Gears: Their Types and Usage

Posted on December 2, 2018 by master

Gears are utilized in a huge number of industries and mechanical devices. Gears are responsible of doing a lot of jobs, but most significantly they are used to supply a gear reduction in motorized equipments. By means of a gear reduction, the production pace can be reduced while the torque can be enlarged. These gears are also used to regulate the direction of the rotation. Gears are of various types, one of which is the industrial gears. Industrial Gears are mainly toothed shaped equipment part such as a wheel or a cylinder. Industrial gears are used to determine the torque, course and pace of revolution for the moving parts.
Industrial gears are available in various forms such as spur, helical, double helical, bevel, worm, pinion, sprockets, planetary, spiral bevel etc. Some of these types and their uses are been discussed below:
1.Spur gears: It is a type of industrial gears that are shaped in the form of a cylinder. They are the most commonly used gears amongst others and the teeth of these kinds of gears are shaped in such a manner that it is united parallel to the axis of the rotation. Only if the gears are set parallel to the axis, it rotates properly. Spur gears are used in low speed applications and in those conditions where sound organization is not a difficulty.
2.Helical Gears: The teeth of the helical gears are shaped in a manner to create a thrust load. These gears work exactly divergent to the spur gears. Unlike spur gears that are Plastic Moulding Business Ideas set parallel to the axis of rotation, They are set at an angle to the axis of rotation. Helical are used in a number of industries like rubber, steel, medical, packaging, etc.
3.Worm Gears: It is used in a huge number of motor vehicles and industries like paper, textile, sugar, steel, etc. They are of two main types, either single or multi-start threaded. They are also referred to as wheel gears and are worked by driving two shafts together.
4.Bevel Gears: It is are a type of industrial gears that are used for the shafts basically from main shaft to the back shaft. These gears are fitted in the right angle Service Industry Synonym of any other angle to the axis of the rotation. Bevel gears are used in industries like printing, hand drills, cooling towers, and many other machine tools, etc.
Industrial gears are used in a huge amount of industries and these gears play a very crucial role in all the industries and machines.…

Castors Clean Up Their Act

Posted on September 12, 2018 by master

Warehouse floors all over the United Kingdom are currently facing a massive clean up. New technology has been developed, which is not only environmentally friendly and non-hazardous but also delivers spectacular results with apparent minimum effort in cleaning stubborn marks from warehouse floors. Rubber deposits can leave stubborn unsightly marks on any warehouse floor. Marks from fork lift trucks, pallet rollers on castors, and marks from heavy machinery can make the warehouse floor hazardous and unsightly. Cleaning products recently developed can lift these stubborn marks and remove rubber deposits without damaging the floors. By spraying solvents and running over the floor with scrubbers on castors, the marks are removed.
To ensure castors and wheels, which are used in vast numbers in warehouses on material handling equipment, do not mark the floors, new developments have been made in rubber technology. Non marking rubber castors and wheels ensure no unsightly marks are on the floors after they have been cleaned. Even the cleaning equipment has non Michigan Electrical License Search marking rubber castors attached. The non marking rubber castors can be either in the form of grey rubber castors or the newly developed non marking elastic blue rubber wheeled castors. Once the warehouse floors have been sprayed and scrubbed, they can be vacuumed to remove any residue. This leaves a clean, mark free floor surface.
This technology has also been further developed by airports runway maintenance companies. The first high pressure water cleaning system, attached to the front of a runway truck was developed in 1997. The pressured cleaning module, running on heavy duty polyurethane castors, cleans any marks, oil or fuel spillage on the runway, taxiways and aprons, that may be hazardous to aircraft take off and landings. Runway safety can be Human Resource Consultant Salary ensured if these mobile cleaning modules on castors attached to airport trucks, which can quickly and easily clean the surfaces and can access the runway areas at speed if required. Castors attached to these modules need to withstand the harsh environmental conditions and be strong enough to help support the weight of the cleaning unit. Polyurethane castors with a cast iron centre and heavy duty frame seem to fit the bill.
This high pressure cleaning system on castors can also be utilised in highway maintenance. For example retexturing and paint removal may be part of the needs of the road maintenance crew. These flexible cleaning units on castors can be attached to the front of maintenance vehicles for ease of use and movement. The practical modular design on castors not only allows for manoeuvrability but also flexibility. High pressure cleaning systems on castors can also remove all kinds of marking materials, such as paint, tape, thermoplastic and cold plastic. So if it’s a marked floor surface in a warehouse or on a road or even on a runway, there are a number of cleaning machines on castors that can remove the dirt. Once removed there are a number of options for non marking wheels and …

Different Types of Industrial Weight Scales and Their Individual Features

Posted on February 7, 2018 by master

Do you know how the scales weigh down to the most intricate details in big industries? It has been noted that a lot of different places use good quality industrial weight scales, which work perfectly with the heavy-duty weighing that has to be done. In this article, we will discuss the types of these weighing scales, their efficiency as well as pros and cons.
What you would have to know first about these big industrial weight scales is that they all have a certain capacity when it comes to weight. There are different kinds of products, which need to have exact measurements. For that purpose, certain kinds of scales are useful because they are not just big, but they are also incredibly good in making sure you get the exact weight measurements even though the products might be very heavy.
So, when using such scales, make sure you know the different types. The first kind is the basic weight rails. These are a pair of heavy-duty bars over which you can place the items you would want to weigh, and it would be done in a flash. This is one of the best solutions for those complicated, very dense stuff that is extremely difficult to lift and put on almost any other scales. These are quite useful and they have a high rate of tolerance to the substantial mass. The only problem might be that the bars can get a bit tricky to balance the lighter and smaller items put on it.
You can also check out the Low Profile scale cart, which is a small cart with small round wheels attached to it, so that the products can be weighed and at the same time moved around. Among other industrial weight scales, this is easily one of the most versatile products, since they can carry up to a weight of 10,000 pounds, which is quite a lot. They are also accurate and have a digital scale that can Why Industrial Engineering Essay read up to decimals. However, sized around five square feet (length and breadth), it can be deemed as being pretty small for really hard tasks. One of the other products that is similar in nature is the Horseshoe scale, which can actually measure and at the same time carry, via the pallet truck mode. They have a capacity of hauling up to 10,000 pounds as well, and they are incredibly efficient as well.
If you want your trucks to avoid getting a ticket, then a handy-dandy weighing machine for the truck wheels is a good option. These can withstand up Learn From Industry Experts to 60,000 pounds of weight, and you can easily make sure your truck of goods does not get a ticket, with one of these industrial weight scales.
So, with quite a few different choices, you now have the option to select what you would really want to have. Before setting down with a purchase, it is a good idea to think of the …

Cars and Their Accessories for Various People

Posted on February 5, 2018 by master

Cars are the tools used for transportation all over the world, along with the other mediums of travelling. People consider their cars to be one of their most valuable assets and is the reason What Is Quaternary Industry they invest their time and energies in the maintenance regimes of their cars. The accessories for the cars can be bought according to the needs and the requirements of the individuals.
Most of the managers who need to travel long distances in their cars to attend meetings or other formal events are always worried about getting their clothes wrinkled during the journey. This is the reason, the car accessories manufacturing industry has developed portable car hangers which these managers can use to hang their jackets and coats while they are on the go. This allows them to keep their clothes wrinkle free and travel comfortably. There are more than five hundred car accessories that one can select from to install within the interior of their cars to enhance their looks or to the exterior of their cars to enhance the performance and functionality of the cars.
The car parts can be bought from the authentic dealers who have their offices in the various regions of the world. Those who need the accessories can visit the workshops or the offices of their dealers to find their perfect car accessories or can make use of the websites to sift through the image gallery to view in detail the car accessories and their specifications. Most of the people who have experience in buying the car parts prefer buying through the World Wide Web, as it not only saves their money but time as well. The online discounts allow the online shoppers of the car accessories to save more while they shop and get the genuine auto accessories in lower than the market prices.
When it comes to the women, there are special car parts that are designed according to their needs. In most of the cases, the women who drive while wearing high heels feel at discomfort. Understanding this problem,the car accessories manufacturing Industry Competition Meaning has developed special floor mats for the cars, which have a heel cushion to help in supporting the posture of the women better to allow them more control while driving. Special car accessories have also been designed to provide maximum comfort for the patients with disabilities to make the task of getting in and out of the cars a hassle free process for them. Not only this, but, special ramps and the sliders have also been designed for the same purpose which can be bought easily from the retails in the real or the virtual world.