1. Use long life fluorescent bulbs and lamps. Long life fluorescent lamps require Customized Manufacturing System changing less frequently which will reduce labor costs over the bulbs lifespan.
2. Regular light bulbs can be replaced by more energy efficient compact fluorescent bulbs that yield the same amount and quality of light while reducing energy costs.
3. Replace lighting fixtures with newer energy efficient fixtures. Example: Replace 400 watt metal-halide light fixtures with T8 fluorescent bay fixtures.
4. Alternative lighting solutions provide serious energy savings in a short amount of time. Perform lighting audits to calculate energy saving opportunities from specific upgrades.
5. Think outside the box when expediting transportation of replacement parts. Contact the factory directly for replacement parts and arrange for speedy alternative transportation of needed parts to reduce down time on production lines.
6. Out service your competitors by reducing customer down time due to late deliveries.
7. Track ordering activity. Scrutinize automatic purchase requisitions and determine if the items are really needed when ordered.
8. Outsourcing of inventory control with keep-fill program helps regulate supplies, and takes the burden off plant personnel freeing them up to do more productive duties.
9. Reduce training costs by arranging for employees to be trained on processes from suppliers providing product. Lighting Industry For instance, suppliers of fuse boxes could be asked to train mechanics on servicing the new boxes.
10. Take advantage of special offers made by suppliers for free services like training, storage cabinets, etc.
Organizing and labeling storage facilities reduce labor costs because less time is spent locating and collecting work materials.…
Tag: reduce
How Manufacturers Can Reduce Their Cost of Production?
In times of economic downturns that had been prevailing in the past thirty months in the Western hemisphere, manufacturers had been compelled to take a hard look at their production costs and methods to reduce them to maintain Major Industries In Indonesia 2019 their profitability or stem the erosion in profits to the extent possible. Several strategies can be adopted to achieve cost reduction in manufacturing process but the most important among them are presented here.
1) Cost Reduction in Product Design:
It had been estimated that nearly 80% of the cost of the product results from the product development stages. Once the products have been designed to certain quality standards and specifications, it is near impossible to reduce production costs when these products are manufactured. Hence, the cost reduction should be carefully considered and implemented in the design stages, with the costs of product development, parts, material overheads, labor, and quality analyzed in complete detail. All possible avenues in reducing costs in each of these factors should be actively pursued.
2) Lean Manufacturing Principles for Reducing Manufacturing Costs:
Lean manufacturing includes improving productivity of labor, cutting down process times, reducing inventory levels, minimizing errors or achieving zero rejection levels in all stages of production, and judicious handling of scrap. The lean manufacturing and Kaizen principles help manufacturers in enhancing the productivity levels of labor and eliminate wastes at every stage.
3) Overhead Costs Reduction:
Overhead costs reduction consists of minimizing inventory costs, reduction in procurement costs by negotiating with vendors and suppliers, and mass customization process to manufacture wholesale products with minimum inventory and at short notices to meet orders quickly.
4) Cost Reduction by Standardization:
Standardization of products, parts, and processes had been observed to bring down manufacturing costs by 50%. Organizations can benefit from economies of scale by bulk purchasing of standardized parts and reducing inventory overheads to 10% of normal levels.
5) Rationalization of Production Vertical Restraints Economics Lines and Processes:
Manufacturers should strive to isolate products that are causing losses on the basis of production and shipping costs to sales value. These products should be removed from the portfolio, unless they have strong brand loyalties. In those situations, the overheads for these products should be cut down to reduce or eliminate losses from these products.
6) Simplification of Supply Chain Management:
The other step in reducing production costs for manufacturers is to simplify supply chain management. Implementation of Kaizen and 6 Sigma principles can also be helpful in reducing quality costs and constant measurement of total costs in all categories involved with production.…
Industrial Vending – Want to Reduce Costs and Increase Productivity?
Industrial Vending Machines are point of use systems which are designed and manufactured to assist in the storage, dispensing, replenishing and control of a companies tooling, spares, MRO and a large variety of other materials.
If you are looking for improved methods to manage your stocks, avoid production downtime, improve your customer service performance you should explore the many advantages vending has to offer.
I have summarised many of these benefits and advantages under two main categories.
Reduce Costs
Reduce Consumption- Stop Waste. With industrial vending machines you control access, and set various control limits. You have real-time data availability on tracking, dispensing, and usage patterns. This enables you to make effective data based business decisions.
Reduce Inventory – Use supplier-consigned stock.Operate a Demand-Based ordering system over traditional Min-Max based procurement. Ownership of stock often only transfers when it is consumed or on other pre agreed terms. You are in effect operating a just in time inventory policy!
Reduce Spend on new tools and spares – many tool vending machines can be programmed How To Manufacture A Prototype to facilitate dispensing of reconditioned items prior to new items.
Reduce/Manage Obsolescence-most systems have capability of providing visibility on slow and discontinued items.
Reduce/Eliminate Stock-Outs, as real-time stock data available. You have the option to pre-set reorder minimums or operate a demand-based system to activate stock replenishment.
Replace Your Traditional Store with an automated “point of use” located vending machine. It will provide access and availability to your mro inventory and other components on 24/7 basis with secure storage.
Reduce Overhead – you have the possibility to reduce or eliminate traditional purchase orders.Industrial Vending systems have the capability to automatically reorder based on preset stocking levels. Your supplier will provide one consolidated invoice for payment at month end, or to other agreed terms.
Redeploy Support Staff – a demand-based ordering system will reduce time spent monitoring stock levels. Vending will also generate a reduction in other logistical activities, eg receiving, accounting and general inventory control functions.
IMPROVE PRODUCTIVITY
Reduce/Eliminate Production Downtime – out of stock risks are greatly reduced.
Point Of Use Located – parts readily available to operator, delays at traditional operator managed store eliminated. Systems being continuously upgraded to deliver faster dispense times. Majority of systems can be configured to accommodate and dispense items of various shapes and size.
Accessibility of Items 24/7. You can plan overtime and/or extra shifts at short notice. Support staff eg store assistant not required.
Reclaim Floor Space Currently Used For Storage – utilize it for manufacturing or another revenue generating activity.
Real Time Data Availability – you have access to an unlimited number and variety of customised reports, eg, usage and consumption by operator, job, line, cost center, business unit etc. Many systems can display key data in dashboard metrics format.
Turnkey Solutions Available – most industrial vending machine manufacturers and distributors will provide a complete turnkey package. You will be provided with software, setup, training, support and many will have the capability to …
Eco-Friendly Entrance Mats: Reduce Your Carbon Footprint!
There are many types of commercial mats available to businesses today. There are additional subcategories of mats from which to choose. In short, mats have gone from single function to multipurpose uses. Some of these multipurpose products are highly effective when used as entrance mats, logo mats, anti fatigue mats, scraper mats and Anti static mats. What’s more, each of these products are now available in an eco-friendly model! These alternatives are eco-friendly yet do not sacrifice functionality.
To begin, one must consider the basic purpose of matting products. This is to reduce the spread of dirt coming from outside and control water accumulation when it is raining. The objective of entrance is to provide a surface that is safe and anti slippery. Mats used indoors are used to protect the floor from wear and tear. They can also be used for decorative purposes, if the user has an artistic perspective. They can be used indoors or outdoors as needed. There are categories in these entrance mats as well.
Some eco-friendly mats are made of 100% PET recycled drinking bottles. These mats help in removing heavy soil indoor and outdoor. These can be placed few meters Biggest Factory In Indonesia before entrance to absorb heavy dirt, or placed inside depending upon the traffic level and dirt brought in. They are durable, attractive, and resilient.
Other eco-friendly mats are made of recycled rubber. The objective of these “rubber scraper mats” is to remove large amount of dirt and moisture from the shoes of those who enter the building. These are aesthetically pleasing as well as valuable in terms of dirt and water removal. This type of commercial entrance mat is suitable for all types of locations such as pedestrian sidewalks, trolleys or small vehicles.
Other environmentally friendly matting products are used to control dirt and moisture indoors. These products are placed inside building entrance doors to remove any dirt which is leftover from outside optima entrance mats. This commercial entrance floor mat removes dirt more quickly than conventional mats due to the presence of large fiber to remove dirt and small fibers to absorb excess water. These are high performance mats which aesthetically appeal as well from inside. They are 5 to 10 mm thick depending upon traffic and 0.7 kg/sqm in weight.
Next, businesses may opt for a cleaning mat or modular mat. These products are mostly used in the entrance of a room to make it clean from fine dirt. They have multiple coated layers for more advanced cleaning. Modular mats, on the other hand, are a combination of flexible design made up of two tile versions. One is scrapper area and inside is Industry Structure Analysis Ppt aqua version. The reason for 2 tile designs is to use it for scraping as a scrapper area with uniquely triangle scraping blades making best use of soil removal. The scrapper part of this carpet is 17 to 21 mm thick while the aqua part is 5mm thick. Apart from flexible …
Eco-Friendly Entrance Mats: Reduce Your Carbon Footprint!
There are many types of commercial mats available to businesses today. There are additional subcategories of mats from which to choose. In short, mats have gone from single function to multipurpose uses. Some of these multipurpose products are highly effective when used as entrance mats, logo mats, anti fatigue mats, scraper mats and Anti static mats. What’s more, each of these products are now available in an eco-friendly model! These alternatives are eco-friendly yet do not sacrifice functionality.
To begin, one must consider the basic purpose of matting products. This is to reduce the spread of dirt coming from outside and control water accumulation when it is raining. The objective of entrance is to provide a surface that is safe and anti slippery. Mats used indoors are used to protect the floor from wear and tear. They can also be used for decorative purposes, if the user has an artistic perspective. They can be used indoors or outdoors as needed. There are categories in these entrance mats as well.
Some eco-friendly mats are made of 100% PET recycled drinking bottles. These mats help in removing heavy soil indoor and outdoor. These can be placed few meters Biggest Factory In Indonesia before entrance to absorb heavy dirt, or placed inside depending upon the traffic level and dirt brought in. They are durable, attractive, and resilient.
Other eco-friendly mats are made of recycled rubber. The objective of these “rubber scraper mats” is to remove large amount of dirt and moisture from the shoes of those who enter the building. These are aesthetically pleasing as well as valuable in terms of dirt and water removal. This type of commercial entrance mat is suitable for all types of locations such as pedestrian sidewalks, trolleys or small vehicles.
Other environmentally friendly matting products are used to control dirt and moisture indoors. These products are placed inside building entrance doors to remove any dirt which is leftover from outside optima entrance mats. This commercial entrance floor mat removes dirt more quickly than conventional mats due to the presence of large fiber to remove dirt and small fibers to absorb excess water. These are high performance mats which aesthetically appeal as well from inside. They are 5 to 10 mm thick depending upon traffic and 0.7 kg/sqm in weight.
Next, businesses may opt for a cleaning mat or modular mat. These products are mostly used in the entrance of a room to make it clean from fine dirt. They have multiple coated layers for more advanced cleaning. Modular mats, on the other hand, are a combination of flexible design made up of two tile versions. One is scrapper area and inside is Industry Structure Analysis Ppt aqua version. The reason for 2 tile designs is to use it for scraping as a scrapper area with uniquely triangle scraping blades making best use of soil removal. The scrapper part of this carpet is 17 to 21 mm thick while the aqua part is 5mm thick. Apart from flexible …
Reduce Costs – Think Industrial Ceramics
In every industrial plant there is always something that causes a problem. One or two components that require Porter Five Forces Model Company Example Ppt regular maintenance or replacement. This could be down to the material being degraded or breakage.
Conventional thinking often leads to the use of more exotic metals or plastics to solve the problem when there may be a more cost effective solution.
Most people will only look at ceramics as a material when the temperature of operation exceeds the normal working temperatures of more standard materials. The thermal Indonesia Gdp By Sector properties of ceramics are relatively well known and these materials are regularly used to contain molten metals and to protect equipment from very high temperature.
What is less known but is becoming more widely accepted is that ceramics are able to provide solutions to many extreme problems that are not necessarily temperature related.
There are now many different engineered ceramic materials available and several methods of producing product that can give significant property advantages over other materials. By careful selection to suit the application it is often possible to provide a cost effective ceramic solution.
Components that can be re-designed to suit manufacture in ceramic can provide a solution that is more practical and cost effective.
Oxide ceramics are extremely hard. By selecting ceramic in high ware environments it is often possible to increase life considerably. Pump shafts and valve components are examples were ceramics have reduced costs considerably.
As an example let us look at a typical component used in a high ware environment. Traditionally made in high grade steel the component is relatively cheap as the machining costs are low. In comparison the machining costs on Ceramic are often very high so for small quantities the part cost is higher. This said when you look at the life cost the ceramic part can be comparable as life is increased and down time reduced. Where higher quantities are required then it is often possible to form a near net shape and reduce the machining needed by 80-90% significantly reducing the part price.
Many materials that are processed will have a detrimental effect on equipment. Chemical attack can cause considerable problems and down time for part replacement. Selection of the right ceramic as the contact face is a great way of reducing the problems as the ceramic is not affected by the chemical. Equally importantly the chemical will not be affected by the ceramic.
Good design, material and process selection is imperative to providing the right solution. It will also have a significant impact on the part price. Selection criteria will include the working environment, properties required and the quantity required.…
Reduce Costs – Think Industrial Ceramics
In every industrial plant there is always something that causes a problem. One or two components that require Porter Five Forces Model Company Example Ppt regular maintenance or replacement. This could be down to the material being degraded or breakage.
Conventional thinking often leads to the use of more exotic metals or plastics to solve the problem when there may be a more cost effective solution.
Most people will only look at ceramics as a material when the temperature of operation exceeds the normal working temperatures of more standard materials. The thermal Indonesia Gdp By Sector properties of ceramics are relatively well known and these materials are regularly used to contain molten metals and to protect equipment from very high temperature.
What is less known but is becoming more widely accepted is that ceramics are able to provide solutions to many extreme problems that are not necessarily temperature related.
There are now many different engineered ceramic materials available and several methods of producing product that can give significant property advantages over other materials. By careful selection to suit the application it is often possible to provide a cost effective ceramic solution.
Components that can be re-designed to suit manufacture in ceramic can provide a solution that is more practical and cost effective.
Oxide ceramics are extremely hard. By selecting ceramic in high ware environments it is often possible to increase life considerably. Pump shafts and valve components are examples were ceramics have reduced costs considerably.
As an example let us look at a typical component used in a high ware environment. Traditionally made in high grade steel the component is relatively cheap as the machining costs are low. In comparison the machining costs on Ceramic are often very high so for small quantities the part cost is higher. This said when you look at the life cost the ceramic part can be comparable as life is increased and down time reduced. Where higher quantities are required then it is often possible to form a near net shape and reduce the machining needed by 80-90% significantly reducing the part price.
Many materials that are processed will have a detrimental effect on equipment. Chemical attack can cause considerable problems and down time for part replacement. Selection of the right ceramic as the contact face is a great way of reducing the problems as the ceramic is not affected by the chemical. Equally importantly the chemical will not be affected by the ceramic.
Good design, material and process selection is imperative to providing the right solution. It will also have a significant impact on the part price. Selection criteria will include the working environment, properties required and the quantity required.…