With a low air quality level, many problems can typically exist in both industrial and residential situations, making this the primary reason that Dust Collection Systems are necessary. Aside from playing a part in the environment, the dust that is typically released from personal wood working shops and industrial factories is difficult to deal with and poses some dangers to the workers if not taken care of properly. Many benefits exist with the installation of a vacuum system that will collect the dust particles and keep them out of the air for proper disposal.
The increased safety of the environment is always the most important benefit when it comes to Dust Collection Systems. With the dust that is kept out of the air, the employees remain healthier and more productive, while the equipment located in the factories is much more efficient and less prone to failure. All of the people who are working inside of the building where the dust is created will find that they will have a decreased likelihood of developing chronic bronchitis, emphysema, and certain types of cancers associated with air that is contaminated.
Within many of the industrial settings, there is a huge energy savings that can come from the Dust Collection Systems. Since the air containing dust is removed from the production areas, it can then be filtered to remove the particle Secondary Industry Definition contaminants and then returned back to the industrial setting. By using the air that has already been circulated throughout the building, a substantial savings is found through the heating and cooling of the environment.
It is known that the highest quality of products come from the factories that have integrated Dust Collection Systems. When dust particles are floating in the same environment as the wood based products that are being made, indentations in the wood can occur as well as a paint finish that is not smooth. In order to create a high quality product that is free of defects, every industry needs to have a ventilation system installed, with HEPA filters, to remove all unwanted particles within the air.
The greatest incentive of Dust Collection System installation is the regulations that have been set in place by the government and the penalties that are assigned by OSHA if the ventilation Software Production Engineer Job Description is not correct. With so many benefits to removing the dust from the air in both commercial and residential workshops, there is no reason not to make this necessary investment.…
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Manufacturing Shop Floor Job Management Via ERP & Touch Screen Data Collection
Lean thinking in manufacturing has always been a practical means to that most desirable end: A better quality product produced in less time at lower cost. For the past two decades, manufacturers have constantly striven for tight integration of shop floor activities, hopefully resulting in a streamlined environment capable of achieving this Lean sense of “perfection”.
In more basic terms, at its core Lean thinking is informed by the goal of shop waste minimization through the elimination of those activities that do not add value to the product. Simultaneously, the use of scarcer resources is maximized, such as capital investment and personnel. However, while capital investment in tooling and infrastructure (i.e., building, land, etc.) is encumbered by a sense of being “fixed” with regards to improvements in efficiency, the human side of the manufacturing process (i.e., personnel) has much greater flexibility in terms of being able to make immediate adjustments in process toward a better way of doing things.
As a production resource, employees (both production and management) have the capacity for revealing and solving problems at the source, as well as making instant alterations toward “a more perfect” manufacturing process. However, these decisions are–must be–driven by relevant, reliable, real-time shop data entry. Constant process analysis as a Lean principle must involve empowered employees who participate in the collection and dissemination of real-time data; this empowerment always results in improving efficiencies in the shop floor system.
Built as a single point, multi-purpose shop floor/work order management tool, the paperless Touch Screen Data Collection system (TSDC) is designed to be a central collection point and rapid analyzer for important shop floor-generated data. In a Lean production environment, where the need for data is constant, it is paramount that a single integrated system of total shop floor activity tracking controls exists, including costing, purchasing, scheduling, materials management, tracking, inventory control, and labor management (both direct labor and indirect labor).
TSDC provides real-time shop floor control in all aspects of the system, creating the maximization of efficiencies and reduction of waste that are the values at the heart of Lean production. However, any good enterprise resource planning (ERP) and manufacturing tool must depend upon the human variable – shop floor personnel – to provide the input of data through the system. Without accurate and consistent attention to data entry, error margins increase to the detriment of reliability. This is why it is important that employees feel not only empowered and vested in the ERP system, but that they are comfortable enough with the technology to include the data entry process as part of their production routine. Without a personnel commitment to total integration of the ERP data collection and the inputting of data into the job flow, analysts are faced with incomplete, if not error-filled, data. This mandate of shop floor data entry is especially important in job shops, make-to-order, make-to-stock, and mixed mode manufacturers where budgets prohibit the addition of a dedicated IT person or staff.
To this end, ERP shop floor …