This exact scenario was accomplished at a cold storage company in Long Beach California. When we arrived the forklift battery was in very poor condition. It Mechanical Workshop Safety Ppt had been sitting for years on a palet because the company was told that it was no good and they needed to replace it with a new one.
Like most companies though they were not aware of a way to bring it back to a new condition American Run Multinational again. In fact they believed that this task was an impossible one.
Low and behold though we put our piece of equipment on the battery and it would not accept a charge at all. In fact it only took a few amps to bring the voltage up to 60 volts! Gradually the voltage was brought down by the machine and over a two day period the it would finally accept a full charge on their own charger.
It was left on their charger over night on equalize. The next day when we returned the all the acid readings where right where they were supposed to be and we did a load test which was found to be 94% of a new. It continues to be used back in service for a full shift to this day. And it was a battery that was fixed with no cell changes.
All over the world now forklift batteries are being restored and used for twice their life instead of being discarded or scraped. Doing this helps make companies more green and promotes the saving of the environment. Also companies can save a significant amount of money.…
Tag: forklift
Three Ways Your Forklift Fleet May Be Contaminating The Water Table
Electric forklifts produce no emissions so are generally considered more environmentally friendly than gasoline-powered vehicles but that doesn’t mean they are pollution free. By observing some simple practices and doing a little onsite industrial wastewater treatment, you can run a green business as well as avoiding federal and state environmental penalties.
Battery Wash Heavy Industry Examples Water
Forklift batteries build up corrosion over time. No matter how careful you are, small amounts of acid leak out and create deposits on the terminals. Workers who touch the corrosion can get minor acid burns. The corrosion interferes with normal operation, causing the battery to give off less power. Eventually the forklift won’t start at all and this may cause companies to mistakenly think the battery is dead and replace it.
Regular washing is an important part of battery maintenance but businesses have to be careful how they dispose of the wash water. The water will contain acid and traces of heavy metals such as lead and mercury. Heavy metals are dangerous contaminants because it takes only a very small amount to create devastating environmental damage. Use a battery washer designed to collect the wash water for industrial wastewater treatment and then recycle the cleaned water for the next wash cycle.
Forklift Washing
Forklifts may need to be washed occasionally, especially if used outside. Dirt and mud can interfere with normal forklift operation. Acid leaking from a battery can cause corrosion so should be washed off immediately. However washing will wash contaminants down the drain. Debris will eventually clog the pipes. If you use detergent, the suds will harm the environment even if the detergent is labeled as biodegradable.
The large amount of water used in washing makes it difficult for sites to handle their own industrial wastewater treatment. It might be best to use a professional vehicle washing service that collects the wastewater and treats it themselves.
Fluids
Electric forklifts may not contain gasoline but they do contain other dangerous liquids such as brake fluid and lubricants. A slightly imperfect seal or eroding gasket allows these fluids to leak out slowly, sometimes so slowly that maintenance staff may not even realize there is a problem until fluids become dangerously low.
Repair any leaks immediately. Every drop that spills out ends up in our environment and will eventually find its way into the groundwater. Place drip pans under forklifts that are not in use, especially if they are to be stored for more than a week. Don’t dump collected fluids down the drain unless all drains lead to industrial wastewater treatment, and even then you are better off disposing of the fluids properly in the first place rather than overburdening the treatment facility.
Industrial wastewater treatment is mostly limited to battery washing, but there are always additional steps you Industrial Engineering Book take to keep the water clean. A little extra effort goes a long way toward maintaining a healthy planet.…