Technology advancements are present everywhere and play an increasing important role in almost every industrial process nowadays. From machines that allow factories to attach different pieces together error free to machines that can automatically tell when a piece is bigger or smaller than the standard, technology makes industrial processes faster, more accurate and, of course, more secure for factory operators.
There are different technical devices used in industrial facilities and we are quite familiar with them even if we do not know exactly what they do or how they work because we wee them on TV documentaries and newsreels. Industry Analysis Business Plan However, many of us do not know that most industries depend on a specific and highly sensitive instrument to make sure that the product they are offering meets the quality standards established: the moisture sensor.
A moisture sensor is also usually referred to as moisture analyzer, humidity sensor or hygrometer and all these different International Competition Examples names are used to describe an instrument that is used to detect if a certain substance is too dry or too wet.
Knowing the exact degree or percentage of humidity of a given product can be vital for many industries as it may imply that the product is ready to be used or that it is totally damaged. The human and animal food industry, the wood industry, the leather industry and the pharmaceutical one are amongst the industrial businesses that need to rely on these highly sensitive devices whether it be for quality control or for the production process in itself.
Moisture sensors measure the humidity content present in a substance and then factory operators can easily retrieve and analyse that data to see if any adjustment needs to be made to the manufacturing process. In order to analyze the humidity content, a sample of the product is taken and weighed. Then it is dried out and weighed again. The difference between the initial and the final weight indicates the amount of moisture present. This can be quite a time consuming process as the drying out of the sample can take two or three hours.
There are analog and digital moisture sensors and factory owners agree on the fact that both of them are equally reliable and efficient. Analog humidity sensors are less modern than the digital ones.
Many a time, factory operators rely on these sensitive instruments to measure the humidity content in the environment so that they can be sure that it is not either too wet or too dry in order to affect the quality the manufactured product needs to have.…
Tag: critical
Moisture Sensors And Their Relevance In Critical Industrial Processes
Technology advancements are present everywhere and play an increasing important role in almost every industrial process nowadays. From machines that allow factories to attach different pieces together error free to machines that can automatically tell when a piece is bigger or smaller than the standard, technology makes industrial processes faster, more accurate and, of course, more secure for factory operators.
There are different technical devices used in industrial facilities and we are quite familiar with them even if we do not know exactly what they do or how they work because we wee them on TV documentaries and newsreels. Industry Analysis Business Plan However, many of us do not know that most industries depend on a specific and highly sensitive instrument to make sure that the product they are offering meets the quality standards established: the moisture sensor.
A moisture sensor is also usually referred to as moisture analyzer, humidity sensor or hygrometer and all these different International Competition Examples names are used to describe an instrument that is used to detect if a certain substance is too dry or too wet.
Knowing the exact degree or percentage of humidity of a given product can be vital for many industries as it may imply that the product is ready to be used or that it is totally damaged. The human and animal food industry, the wood industry, the leather industry and the pharmaceutical one are amongst the industrial businesses that need to rely on these highly sensitive devices whether it be for quality control or for the production process in itself.
Moisture sensors measure the humidity content present in a substance and then factory operators can easily retrieve and analyse that data to see if any adjustment needs to be made to the manufacturing process. In order to analyze the humidity content, a sample of the product is taken and weighed. Then it is dried out and weighed again. The difference between the initial and the final weight indicates the amount of moisture present. This can be quite a time consuming process as the drying out of the sample can take two or three hours.
There are analog and digital moisture sensors and factory owners agree on the fact that both of them are equally reliable and efficient. Analog humidity sensors are less modern than the digital ones.
Many a time, factory operators rely on these sensitive instruments to measure the humidity content in the environment so that they can be sure that it is not either too wet or too dry in order to affect the quality the manufactured product needs to have.…
Integrate Information Flow – Realize Critical Benefits With Manufacturing Execution Systems
To thrive in a fast-paced and relentlessly competitive business climate, enterprises have to run very tight ships. Manufacturing companies that leverage Manufacturing Execution Systems (MES) to integrate information flow across the chain of operations, finance, and management are realizing critical benefits in quality, productivity, continuous process improvements and bottom-lines.
MES: The rudiments
MES is a dynamic information system that powers efficient execution of manufacturing operations. It basically connects 11 decision-based functions under one reliable, common repository for current data exchange:
* Production/assembly floor and engineering
* Accounting
* Production control
* Purchasing
* Configuration management
* Quality
* Manufacturing engineering
* Process engineering Difference Between Industry And Manufacturing
* Research and development
* Testing
Access to the latest information about production activities across the enterprise and supply chain via two-way communications means all enterprise systems stay on the same page.
Key Advantages
* A paperless enterprise
Paper based record-keeping systems are subject to human errors that can result in production delays – and even worse, shipment of faulty products. As a software-based alternative, MES can enforce adherence to correct manufacturing procedures and eliminate both recordkeeping errors and the time-consuming reviews meant to catch them. Quick and easy access to key product and process data make it much easier to trace components and fix specific snags.
* Efficient document control and data collection
Engineering change notices, CAD/ CAM representations and components as well as quality documents can all be controlled by an MES document control system. It obviates multiple entries of the same data and ensures no operator or assembler retrieves an obsolete revision to perform a specific task.
* Improved quality control
The innumerable documents employed by quality managers as well as the various systems used to create and edit them can be merged into a centralized intuitive process. This makes it easier to view shop-floor bottlenecks and make appropriate changes in real time, compare predicted costs vs. actual costs, track non-conformances, and electronically flag operators when a process is due for inspection.
* Additional benefits
Further merits like increased line yield and throughput, significantly reduced cycle time Uk Service Sector and out-of-box failures make the case for switching to an MES very compelling indeed.
The MES and ‘Best-In-Class’ Nexus
An important study by the Aberdeen Group reveals that best-in-class performers shared several common characteristics with regard to MES. These enterprises were 52 per cent more likely to utilize MES and 61 per cent more likely to integrate MES with ERP. Their research also indicated that 77 per cent of these distinguished performers utilized automated data collection for production, inventory and quality data. They were 67 per cent more likely than other manufacturers to furnish this data to relevant job roles for efficient decision-making.
Recent research by the Manufacturing Enterprise Solutions Association (MESA) titled “Metrics that Matter”, also indicates that manufacturers who use MES to frequently share key performance information between operations and finance demonstrate a clear industry advantage. Respondents to the research who used MES were more than twice …
The Critical Role of Grease and Oil Seals
Whenever something is running smoothly and the introduction one thing somehow brings everything to a screeching halt, you’ll often hear the idiom that goes something along the lines of, “Well he sure threw a wrench in the works there, didn’t he?” This saying can be applied to a lot of contexts, but when it comes to the world of machinery and industrial automation – it says a lot. In reality, a lot can “throw a wrench” into a system, whether the system you’re referring to is an automated assembly line or a machine tool. To prevent this metaphorical “wrench throwing” in the industrial world, a number of manufacturers have dedicated themselves to designing, manufacturing, and perfecting the one thing used around the world to keep mechanical systems running smoothly: oil seals and grease seals.
In many cases, mechanical systems tend to be relatively closed systems, meaning that they are not always designed to exchange materials with the “outside”. Dirt, fluids, dust, and other forms of ingress can negatively affect even the largest machine. In the same way, and especially for machines, keeping certain materials and substances like lubrication in can be just as important as keeping other materials out. So when it comes to industrial automation and machine Industrial Technology Careers tools – regardless of size – the business of keeping closed systems closed has become a big one. Without the many mechanical systems we rely on both knowingly and unknowingly, our lives would be very different. To keep these systems running smoothly, grease and oil seals have received continued innovation to help make machines more and more effective. This innovation can be seen in both the materials used to the way they are designed and manufactured.
The fact that grease and oil seals are an essential component in machinery, and have been for many years, is very real. In the very early years of the automotive industry grease and oil seals were no less essential than they are today, but manufacturers and mechanics had to rely on more rudimentary seals than what we have access to today. For instance, most of the seals were made out of leather – and some of the seals produced in the very early days of the automobile were even made out of rope. While these seals were successful for the most part, it was largely because the wheels on those vehicles didn’t move as fast as they do today. More speed required a more effective solution. So as the cars rolling off the assembly line began to evolve, their components did as well. This naturally meant more efficient and effective grease and oil seals.
Eventually, the need for innovation lead to the first rubber grease and oil seals combined with a metal body for support. These seals proved much more effective, and gave the automotive industry some of the reliability and performance it needed to continue making cars more powerful. While automobiles are only one machine that need grease and oil seals, the …
Load Cells Are Critical For Safe Working Conditions
Load cells are also referred to as load transducers. Their purpose is to convert a mechanical force into an electrical signal. The transducers are used in many different industries to monitor tension and compression. Bridges for example, must be monitored for static and dynamic weight testing and railway tracks must be measured for stress. If the monitoring of loads was not practiced the potential for dangerous consequences would be very high.
In December 2010 the first Calibration and Universal Test Machine in Europe was launched. This apparatus tests the calibration of transducers to measure tension and compression for 350 tons. When a crane lifts a heavy shipping container it must not lift one that is heavier than what has been specified as the maximum weight for the crane. If this should happen then the crane risks collapsing and damage to the container, its contents and peoples’ lives is a strong possibility.
The scale of loads that the cells monitor ranges from a weight capacity of fifty kilograms up to one hundred tons. Custom made cells can also be manufactured that reach up to three thousand tons of weight capacity. The cells can be retrofitted where new equipment cannot be installed. Miniature cells are available where there is limited space.
One of the fastest growing industries in transportation is that of container shipment in the maritime sector. Today’s container ships are the single largest transporter of foreign made goods to western markets. Approximately 90% of non-bulk cargo worldwide is transported by container. The enormity of cargo volume that these ships provide as well as the container shipment business in general has become extremely space and time efficient. A two week sea journey can be timed for accuracy of arrival within fifteen minutes.
The ultra large container ships measure four hundred meters long and carry loads that equal what seventeen pre-World War II freighters could carry. The weight High Demand Products that today’s vessels are moving around the globe is massive. Precision monitoring is critical to reduce the chances of catastrophic accidents from happening.
Marine systems must be reliable in all kinds of constantly changing environmental conditions. Prior to casting off the mooring lines there has to be a mooring load system in place for monitoring the tension of every mooring line. Each line is pre-tensioned according to the ship’s individual mooring scheme. There is no guesswork permitted. When being towed out of port the ship’s towing load is monitored by a cell that is fitted to the towing hook of the tugboat. Transducers are also placed under marine towing winches for measuring the weight.
Even when ships are at anchor there is an anchor load measurement system in place. The distribution of loads must always be correct whether the ship is at sea or not. Potential Entrants Hull stress, trawl control, wire length and tension, underwater measurements and berthing and docking systems are further examples of what is measured and monitored.
Load cells play a critical role in maintaining safe operating …